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Flame Retardant Material with Superior Performance Based on GRS

(GRS flame-retardant nonwoven fabric)

Distinguished for their excellent flame resistance and are formulated from 100% recycled, eco-friendly materials.

Flame Retardant Material with Superior Performance Based on GRS Image

Product Introduction

Recycled Polyester From Post-consumer Waste logo

Recycled Polyester
From Post-consumer Waste

Non-halogenated Flame Retardant logo

Non-halogenated
Flame Retardant

ecostar logo
Table for ecostar
Section Value
Denier(De’) 3~6
Length(mm) 22~64
P Contents(ppm) 6,000~10,000
Note Permanent Type
LOI TEST Report

LOI TEST Report

LOI Value 30 ↑ (at P Content 6,000 ppm)

Eco-friendly Material

Eco-friendly Phosphorus-based Flame Retardant Material based on GRS

Produced using the Global No.1 process that requires the lowest energy consumption and carbon emissions among PET recycling methods. Compared to the virgin process, it achieves an 86% reduction in Non-Renewable Energy Use (NREU) and a 76% reduction in Global Warming Potential (GWP) emissions.

  • Crude Oil Extraction

    Landfill/Incineration

    Reduction in energy used for the extraction and refining of crude oil and a decrease in greenhouse gas emissions during the disposal phase.

  • PET bottle

    rPET
    Flake

    rPET
    Fiber

    Resource Recovery from Waste Plastic

    Production of eco-friendly fiber products using waste PET bottles as raw materials, contributing to the reduction of greenhouse gas emissions.

Phosphorus-based Flame Retardants

Transition from Halogen-Based to Phosphorus-Based Flame Retardants

Traditional halogen-based flame retardants are being restricted in various regulatory frameworks such as the European RoHS directive due to their adverse health effects, including dizziness, visual impairments, headaches, abdominal pain, disorientation, and hallucinations. There's a growing trend to replace these with non-halogenated products.

Intensifying Regulations Due to Environmental Stability Concerns: Halogen-Based Flame Retardants

These flame retardants work by trapping active OH and H radicals with radical HX, leading to stabilization. HX is non-flammable and works by dilution and by blocking oxygen, thus manifesting its flame-retardant properties.

However, during injection molding, these substances can release gases, and during incineration, they can produce environmentally harmful dioxins. They are also associated with severe soot and smoke generation due to aromatic hydrocarbons.

Halogen-Based Flame Retardant Mechanism
Halogen-Based Flame Retardant Mechanism

Replacement with Non-Halogenated Products: Phosphorus-Based Flame Retardants

In the gas and condensed phases, the simultaneous interaction leads to the manifestation of flame-retardant effects through the dehydration and carbonization caused by the thermal decomposition of phosphoric acid, as well as the scavenging of hydrogen and hydroxyl radicals by phosphorus-containing radicals.

Formation of char and phosphoric layers: During combustion, the formation of char is facilitated, creating an incombustible layer on the surface that physically obstructs the internal heat transfer within the polymer resin.

Flame retardant mechanism in the gas phase: Through pyrolysis, radicals such as PO2· are generated. This mechanism, similar to that of halogen-based flame retardants, captures hydrogen and hydroxyl radicals, forming a flame-retardant mechanism in the gas phase.

Mechanism of phosphorus-based flame retardants
Mechanism of phosphorus-based flame retardants

Manufacturing process

Needle-punched nonwoven fabric manufacturing process

  • Needle-punched nonwoven fabric manufacturing process 1

    Flame Retardant, GRS R-PET Staple Fiber

  • Needle-punched nonwoven fabric manufacturing process 2

    Needle Punching Non-woven process

  • Needle-punched nonwoven fabric manufacturing process 3

    GRS FR Needle Punching Non-woven

Application fields

Application fields of Needle-punched nonwoven fabric

  • Application fields of Needle-punched nonwoven fabric 1

    Artificial leather

  • Application fields of Needle-punched nonwoven fabric 2

    Floor carpet

  • Application fields of Needle-punched nonwoven fabric 3

    Head liner